Fmvss 208 Compliant Safety Electrical Wire Harness Assembly

Product Details
Customization: Available
Application: Automobile
Wire Core Material: Built-in Filter Chip
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  • Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
  • Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
  • Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
  • Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
  • Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
  • Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
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  • Overview
  • Product Description
  • Main Products
  • Company Profile
  • Workshop & Euqipment
  • Certifications
  • Our Partners
  • Packaging & Shipping
  • FAQ
Overview

Basic Info.

Model NO.
JK9557
Industry Type
Automotive Wiring Harness
Bandaging Materials
PVC Pipe
Signal
Signal Wiring Harness
Shape
Twisted-Pair Shielded Wire Structure
Interface Type
Lin Bus Interfaces
Certification
RoHS, ISO 14826
MOQ
500 Pieces
Customized
Yes
Free Samples
Yes
Delivery Time
Within One Week
Specification
PVC or cross-linked polyethylene insulating
Origin
China

Product Description

Product Description
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Product Introduction:
The steering wheel wiring harness is a key component connecting the steering wheel to the vehicle's electrical system, mainly used for transmitting control signals, power, and data to achieve electrical connections for functions such as multifunctional steering wheel buttons, airbags, and shift paddles.
• Signal transmission: Supports signal transmission for multifunctional steering wheel buttons (such as volume adjustment, cruise control, Bluetooth calls, etc.), converting button commands into electrical signals and transmitting them to the vehicle's ECU (Electronic Control Unit).
• Airbag connection: Incorporates a dedicated airbag wiring harness, adhering to strict safety standards (such as ISO 14826) to ensure rapid and reliable airbag deployment during collisions.
• Shift and multimedia control: Adapts to wiring harnesses for shift paddles in sport models, as well as power and data transmission for steering wheel multimedia control modules.
• High-reliability materials:
The wires adopt automotive-grade PVC or cross-linked polyethylene insulating materials, which are resistant to high and low temperatures (-40℃~125℃) and abrasion, adapting to the complex environments of the engine compartment and cockpit.
The connectors use waterproof terminals from brands such as TE and Molex, with a protection rating of IP67, to prevent poor contact caused by the intrusion of dust and water vapor.
• Anti-interference design:
Adopts a twisted-pair shielded wire structure to reduce the impact of electromagnetic interference (EMI) on signal transmission and ensure the stability of airbag signals and CAN bus data.
The wiring harness layout follows the specifications of the vehicle's electrical system, avoiding parallel laying with high-voltage cables to reduce the risk of crosstalk.
Product Advantages:
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
1. High-Security Design
• Dedicated Airbag Wiring Harness: Adopts military-grade flame-retardant wires with a dual short-circuit protection structure, ensuring zero-delay signal transmission during collisions. The airbag triggering response time is ≤10ms, complying with safety certification standards such as ISO 14826 and FMVSS 208.
• Anti-Misoperation Mechanism: The multifunctional button wiring harness is equipped with a built-in filter chip to prevent signal triggering by misoperations. For example, the anti-shake design of the cruise control button can filter 99% of accidental touches.
2. Precise Adaptability
• Original-Level Matching: Customizes terminal shapes and wiring harness routes for different vehicle models (such as BMW F chassis, Toyota TNGA architecture), with an error ≤0.5mm from the steering wheel skeleton slot, ensuring zero interference during installation.
• Intelligent Integrated Design: High-end wiring harnesses integrate LIN bus interfaces, supporting functions like steering wheel heating and grip detection, and real-time linkage with in-vehicle systems—for example, automatically triggering an alarm when grip force is insufficient.
3.Lightweight and Environmental Protection
• Weight Reduction Design: Adopts ultra-thin insulating layers (thickness ≤0.2mm) and modular terminals, reducing the weight of a single wiring harness by 30% compared to traditional products, meeting the lightweight requirements of new energy vehicles.
• Green Materials: The entire wiring harness is free of harmful substances such as lead and cadmium, certified by RoHS 2.0, and has a recycling rate of over 95% after disposal.
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Product Applications:
Adaptation to mainstream models: Covers passenger vehicles such as sedans (e.g., BMW 3 Series, Toyota Camry), SUVs (e.g., Mercedes-Benz GLE), and MPVs. It supports electrical connections for original factory multifunctional steering wheels, airbags, and shift paddles, strictly following the electrical interface standards of OEMs (e.g., Volkswagen, Honda).
• Functional integration: Integrates signal transmission for buttons like cruise control, Bluetooth phone, and multimedia control. Wiring harnesses of some high-end models can link with in-vehicle systems (e.g., automatically adjusting the steering wheel heating power according to driving modes).
• Global standard compatibility: Exported wiring harnesses comply with certification requirements in regions such as Europe, America, and Japan (e.g., SAE in the U.S., ECE in Europe). Terminal layouts and wiring harness routes are customized for right-hand drive vehicles (e.g., models in Japan and the UK) to ensure installation compatibility.
• Regional characteristic optimization: Harnesses designed for tropical regions are moisture-resistant (capable of withstanding 95% humidity without condensation), while those for frigid zones are equipped with silicone rubber insulation layers resistant to -50℃, adapting to different climatic environments.
• Intelligent integration: Adapts to capacitive grip detection wiring harnesses for electric vehicle steering wheels,linking with autonomous driving systems (e.g., triggering an alarm when driver hand-off is detected), and supports high-speed data transmission via CAN FD bus (rate ≥2Mbps).
• High-voltage safety design: For hybrid models, some wiring harnesses must meet high-voltage insulation requirements (withstand voltage ≥1000V) to prevent electromagnetic interference with high-voltage cables of the three-electric systems (battery, motor, controller).
Main Products
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Company Profile
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Cixi Fengzhida Electric Co., Ltd. is an enterprise specializing in the production of automotive wiring harnesses. The company is located at No. 8, Area A, Wanyang Mass Innovation City, Henghe Town, Cixi City. It was established in November 2018, covering an area of over 3000 square meters. Its products mainly involve the manufacturing and development of automotive fuel pumps, fuel pump assembly wiring harnesses, automotive combination switches, door locks, luggage switches, atmosphere lights, rear - door switch wiring harnesses, steering wheel switch wiring harnesses, as well as PCBA automatic welding and wave soldering. The predecessor of the company, Cixi Chenfeng Auto Parts Factory, was established in March 2013.
 
The company operates strictly in accordance with the IATF16949:2016 automotive quality management system and has introduced the MES system to strengthen internal management. In 2023, the company was recognized as a national high - tech enterprise and owns its leading PRZEWOD products: wiring harnesses for heating equipment and high - end water dispensers. Its products are sold all over the world. The company currently has more than 40 employees,  25 management personnel of various types and 23 R & D technicians. The company is equipped with more than 60 sets of fully automatic and semi - automatic equipment, along with testing equipment such as end - face analyzers, laser wire - sequence testers, intelligent tensile testers, and wiring harness testers to ensure the stability and consistency of product quality. The wiring harnesses for new energy vehicles have become the company's development direction. Its major customers include FAW, SAIC, GAC, Tesla, Li Auto, NIO, BYD, Dongfeng, Hongqi, Changan, Great Wall, Geely, Chery, etc.
Workshop & Euqipment
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Certifications
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Our Partners
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
Packaging & Shipping
Fmvss 208 Compliant Safety Electrical Wire Harness Assembly
FAQ
FAQ
client:Are you a trading company or a manufacturer?
FZD:We are definitely a factory in Cixi. Welcome to visit at any time.
client:What materials do I need to prepare to customize other wire harnesses?
FZD:Need to provide drawings or samples.
client:How is the compatibility of your wiring harness?
FZD:Most of our wire harnesses are universal, but there are also problems of parameter differences, so we need to customize this kind of wire harness.
client:Are these products guaranteed by quality?
FZD:All our products meet the RoHS report, have strict quality control, and have 100% full inspection before delivery.
client:How long does the production cycle take?
FZD:Different product cycles are different, but our factory specially sets aside 20% idle machines, which can complete your order quickly.

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